Compressor VP 10/9 — Digorsk Corrugated Packaging Plant

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INDUSTRIAL CASE STUDY|PACKAGING AND PRINTING|COMPRESSOR PLANT

TECHNICAL REPORT · SEPTEMBER 2001

Compressor VP 10/9: lower current draw with no teardown or shutdown

Digorsk Corrugated Packaging Plant  ·  chief power engineer V. M. Sumenov  ·  treatment performed by Vlad-Khado

North Ossetia–Alania, Russia  ·  treatment 06.08.2001 · report 02.09.2001

PRODUCTTreatment by XADO technologyrepair and restoration work with XADO compound, without disassembling the unit
TEST OBJECTCompressor VP 10/9reciprocating two-stage · plant compressor unit
DOCUMENT TYPETechnical report
with signatures and seal

Key result

8.8%
compressor current draw, 110.8 → 101 A
EQUIPMENTOPERATING MODEWHAT WAS MEASURED
Compressor VP 10/9, reciprocating two-stageRegular service: treatment applied to the running machine, without teardown or shutdownCurrent draw before treatment and after 160 hours of operation

Compressor VP 10/9 — current draw

PARAMETERBEFORE TREATMENTAFTER 160 HREDUCTION
Current draw110.8 A101 A9.8 A · 8.8 %

By the time of the measurement the treatment had been carried out in two incomplete stages — the result was obtained on an unfinished cycle.

Report conclusion

Compressor VP 10/9 was treated by XADO technology without teardown and without stopping production — directly under regular service conditions. After 160 hours of operation the current draw fell from 110.8 A to 101 A. The report notes separately that by that moment the treatment had gone through two incomplete stages: the figure was taken on an unfinished cycle. The wording of the report, verbatim: «The result obtained gives grounds to speak of an electricity saving of at least 9.8 A». For a continuous-duty compressor unit this is a direct cost item: the reduction holds on the running machine, without taking the equipment out for repair and without replacing parts.

The results refer to the reciprocating two-stage compressor VP 10/9 of the stated installation; with other equipment and a different load pattern the figures may differ. The treatment was performed by Vlad-Khado (Vladikavkaz) — the same company drew up and certified the report. The original report with signatures and seal is published in full and available for download.

Current equivalent

Revitalizant gel for compressors and bearings →

Piston, screw and centrifugal compressors; rolling and sliding bearings running in an oil bath; machine-tool spindle units and slideways.

How such units are treated: Compressor

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