MAN - 202 bus — O.D.A.X LTD, Israel

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FIELD CASE|PASSENGER ROAD TRANSPORT|DIESEL · CYLINDER-PISTON GROUP

TREATMENT REPORT ON A MUNICIPAL FLEET BUS · ISRAEL, 2005

MAN city bus: worn diesel regained compression, no teardown

O.D.A.X LTD, XADO representative in Israel  ·  Mordechai Baycher  ·  municipal fleet bus

Israel  ·  baseline measurement before 09.01.2005 · treatment 06.02–16.02.2005 · check measurement 01.03.2005

PRODUCTXADO compoundthree-stage treatment over ten days, without taking the vehicle out of service
TEST OBJECTMAN - 202 busdiesel engine, 6 cylinders, 141 hp · mileage 412 213 km
DOCUMENT TYPEReport by the XADO
representative in Israel
O.D.A.X LTD · company seal impression

Key results

compression evened out across the cylinders
7.7-25%
compression by cylinder, 22-26 → 27.5-28 bar
VEHICLEMILEAGE AT START OF TRIALWHAT WAS MEASURED
MAN - 202 bus, 6-cylinder diesel, 141 hp412 213 kmCompression in each of the six cylinders, bar

Compression by cylinder — before and after treatment

CYLINDERBEFORE, BARAFTER, BARCHANGE
12528+3 bar
22528+3 bar
32528+3 bar
4 — weakest2227.5+5.5 bar
52528+3 bar
62628+2 bar
Spread across cylinders40.5−3.5 bar

Baseline measurement taken 09.01.2005, control measurement 01.03.2005, 13 days after the third stage. All six cylinders reached 27.5-28 bar.

What this means

The engine came to treatment with 412 213 km on the clock and sagging compression: the weakest, fourth cylinder held 22 bar against 26 bar in the strongest. A spread of 4 bar is a sign of a worn cylinder-piston group: the engine runs unevenly and loses power. The three treatment stages took ten days, and the bus stayed on its route throughout — between the first and the last stage it covered 810 km. The control measurement gave 27.5-28 bar across all six cylinders: the weakest gained 5.5 bar, and the spread narrowed to 0.5 bar. Even compression means the sealing of the cylinder-piston group has been restored, and it cannot rise above the factory nominal: bringing every cylinder to one level is the maximum achievable. Obtained without dismantling the engine, on a vehicle in normal service.

The results apply to the diesel engine of a MAN - 202 bus with over 412 000 km of mileage; on other equipment and with a different condition of the components the figures may differ. The treatment was carried out and the result reported by the XADO representative in Israel — O.D.A.X LTD. The original document is published in full and available for download.

Current equivalent

How such units are treated: Internal combustion engineCylinder-piston group

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