Ryobe gasoline engines, 26.2 cm³ — Kerberos Solutions

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BENCH TESTS|GASOLINE ENGINES|SERVICE LIFE · RUNNING WITHOUT OIL

REPORT ON TEST PROGRAM KSQ-005

Engine without oil: far longer before failure, a seized one runs again

Kerberos Solutions, test laboratory  ·  test program KSQ-005: three engines of one model on a single cycle

Report dated 06.06.2000  ·  tests on three Ryobe engines with a control unit inside the experiment

PRODUCTPBC-TechnologyPBC Lubricant — into the engine oil · PBC Restore Compound — onto the friction surfaces
TEST OBJECTThree Ryobe gasoline engines4-stroke, air-cooled, 26.2 cm³ · 6800-7800 rpm at full throttle · SAE 30 oil
DOCUMENT TYPELaboratory report
under assignment KSQ-005

Key results

14.2×
run time without oil to seizure, control 15 min 43 s → treated 3 h 43 min
48min
full throttle after restorative treatment of the seized engine, no parts replaced
ENGINECONDITION AT START OF TESTINGWHAT WAS MEASURED
A · S/N 004230680Serviceable, baseline cycle completed; ran on regular oil for the whole testReference for sound operation
B · S/N 004230675Serviceable, baseline cycle completed; PBC added to the oil and stirred in, then the oil drainedRun time to seizure without oil
C · S/N 004240677Serviceable, baseline cycle completed; no treatment, oil drainedRun time to seizure without oil — control
C — after failureSeized: piston scuffed, rings stuck, second compression ring broken, aluminium on the cylinder wallOperation after treatment with Restore Compound, no parts replaced

Running without oil: treated engine versus control

ENGINERUN CONDITIONSRUN TIME TO SEIZURE
C — untreated, controlOil drained; 10 min idle, then full throttle15 min 43 s
B — treated with PBCOil drained; 10 min idle, then full throttle3 h 43 min
A — regular oil, referenceSame cycle, oil not drainedRan the whole test without failure
Treated versus controlOne and the same procedure, two units of one model14.2× longer

Run time is the timed duration of the run. The control unit sits inside the same experiment: one model, one program, one day.

Condition of the parts at failure

ENGINEWITHOUT OILWHAT THE TEARDOWN SHOWED
C — untreated15 min 43 sPiston scuffed, compression and oil control rings stuck, second compression ring broken, aluminium smeared onto the cylinder wall
B — treated with PBC3 h 43 minPiston scuffing minimal, top compression ring free in its groove; crankshaft turns without binding

The laboratory recorded that the failure mode was the same, yet the damage to engine B was markedly less — with 14 times more run time without oil.

Seized engine C: restorative treatment with no parts replaced

STAGEWHAT WAS DONERESULT
FailureRun without oil at full throttle until seizureThermal seizure of the piston in the cylinder
TreatmentNo parts replaced: rings freed, piston crown cleaned, aluminium removed, friction surfaces liberally treated with Restore CompoundStarted without particular difficulty — with the broken ring in place
Repeat runFull throttle48 min continuously, then normal idle; no overheating and no second seizure
Teardown after the runInspection of piston, rings, cylinder, rocker assemblyRings free in their grooves, cylinder wall clear of aluminium; no additional wear found

In total the second run lasted about 55 min. The broken second compression ring stayed in the engine that whole time.

Laboratory conclusion

The Kerberos Solutions test laboratory characterizes the test plan as gruelling: the normal duty of these engines is cyclic, with most of the time spent off full throttle. The laboratory recorded the following: 1. Engine B, after treatment with PBC-Technology Lubricant, ran for 3 hours 43 minutes without oil; compared with engine C, which lasted only 15 minutes, this shows that the manufacturer's claims about the engine's ability to run without oil deserve trust. 2. The failure mode is the same, but the damage to engine B is incomparably less — especially considering the accumulated running time without lubricating oil. 3. Engine C, reassembled with no parts replaced and treated with the restorative compound, showed signs of recovery: it did not overheat and did not seize again, despite running with a broken ring; at first it would not hold idle, but after some time in operation this improved noticeably.

The results apply to 4-stroke air-cooled Ryobe gasoline engines of 26.2 cm³ displacement in a bench regime that the laboratory characterizes as gruelling; with other engines and operating conditions the figures may differ. The product is named PBC-Technology in the report — it is given the same way here. The original report is published in full and is available for download.

Current equivalent

How such units are treated: Cylinder-piston groupPetrol engine

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