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FIELD CASE STUDY|HYDRAULIC EQUIPMENT|HYDRAULIC POWER UNIT · PUMP

IE B035AS AKRONTO · REPORT ON TREATMENT OF A HYDRAULIC POWER UNIT

BEAVER III power unit: working pressure raised with no teardown, in service

Hydraulic system pressure rose, the pump returned to working pressure, the station remained in operation. 20 % — working pressure of the power unit under load, 100 → 120 bar; 1 bar — pressure on the pump working gauge, 0 → 1 bar (2002).

AS AKRONTO, Tallinn, Estonia  ·  chief mechanic A. Rodionov; treatment performed by AS T-Auten — V. Taluev, A. Karlyshev

Tallinn, Estonia  ·  report dated 06.12.2002

PRODUCTXADO gel for the restoration of hydraulic systems3 tubes of 9 ml per 7 l of hydraulic oil · three stages, 8 hours of operation apart
TREATED UNITJSB hydraulic power unit, BEAVER III modelhydraulic system of the unit · working tool — hydraulically driven water pump · rated pressure 138 bar
DOCUMENT TYPEReport dated 06.12.2002
AS AKRONTO and AS T-Auten

Key results

↑20%
working pressure of the power unit under load,100 → 120 bar
↑1bar
pressure on the pump working gauge,0 → 1 bar
EQUIPMENTCONDITION AT START OF WORKWHAT WAS MEASURED
JSB BEAVER III power unitPressure 100 bar against a rating of 138 barWorking pressure of the hydraulic system
Hydraulically driven water pumpMoved water but built no working pressure — 0 barPressure on the pump working gauge

Power unit — working pressure of the hydraulic system

PARAMETERBEFORE TREATMENTAFTER 24 h OF OPERATION
Working pressure of the power unit100 bar120 bar
Share of the rated pressure of 138 bar72 %87 %

Measured under working load: the power unit was driving the hydraulically driven water pump. The rated pressure of 138 bar is stated in the report itself.

Working tool — hydraulically driven water pump

TREATMENT STAGEPRESSURE ON THE PUMP WORKING GAUGE
Before treatment0 bar
After 8 h of operation following the first tube0.5 bar
After the second tube was introduced1 bar

Before the treatment the pump was unfit for its intended duty: it moved water but built no working pressure at all.

Conclusion of the report

The report by AS AKRONTO and AS T-Auten dated 06.12.2002 states: “The treatment carried out clearly demonstrates all the advantages of XADO technology over conventional repair methods, both in economic terms (the cost of restoring the said hydraulic power unit amounted to 750 Estonian kroons) and in that the machine was practically never stopped, but went on doing its work. Besides the power unit itself, the working tool connected to it is also restored (in our case, the pump)”. Before the treatment the unit held 100 bar against a rating of 138 bar, and the pump connected to it built no pressure at all. After 24 hours of operation the pressure of the power unit is 120 bar, which is 87 % of the rating, and the pump reached 1 bar. According to the report, for full and final restoration the power unit must run a further 400–450 hours under normal service conditions.

Current equivalent

Revitalizant gel for hydraulic systems →

Hydraulic systems of industrial and special equipment, pumps, motors and valves; gearboxes with oil filtration.

How such units are treated: Hydraulic systemPump

About this result: Oil pressure

Limits of this report: The results relate to the JSB BEAVER III hydraulic power unit and the hydraulically driven water pump connected to it under the conditions described in the report; on other equipment the figures may differ. The treatment was performed by AS T-Auten.

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