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XADO revitalizant gels — industrial range

Compounds by component type. Treatment runs without disassembly and without taking the unit out of service: a calculated dose of gel is added to the standard oil in stages. Consumption rate and number of stages are quoted from instruction IE-24.6-25612000-005-2008.

XADO revitalisation technology →

Compressors · bearings · spindles
Revitalizant gel for compressors and bearings

Revitalizant gel for compressors and bearings

Piston, screw and centrifugal compressors; rolling and sliding bearings running in an oil bath; machine-tool spindle units and slideways.

Dose0.5–3.0 ml per 1 l of the standard oil per stage; slideways — 9.0 ml per 1 l for the whole cycle
Stages3–8 stages, depending on the component
Methods1·2·3·9·10·12·13·14·15·16·17·18·19
Gearboxes · transmissions · gear drives
Revitalizant gel for gearboxes

Revitalizant gel for gearboxes

Industrial gearboxes, final and central drives, truck and tractor gearboxes, open gear and chain drives.

Dose1.8–3.0 ml per 1 l of the standard oil per stage; single dose — 6.0 ml; open gears and lead screws — 9.0 ml per 1 l
Stages1–5 stages
Methods4·5·11·12·13·17·18
Hydraulics · pumps · hydraulic motors
Revitalizant gel for hydraulic systems

Revitalizant gel for hydraulic systems

Hydraulic systems of industrial and special equipment, pumps, motors and valves; gearboxes with oil filtration.

Dose0.6 ml per 1 l of the working fluid per stage (spindle units — 0.8 ml)
Stages6 stages (5 for gearboxes with oil filtration and spindle units, 3–4 for new systems)
Methods5·7·12·13·14·15·16·17·18·19
Diesel engines
Revitalizant gel for diesel engines

Revitalizant gel for diesel engines

Industrial diesel engines — tractor, locomotive, marine and generator sets.

Dose0.9 ml per 1 l of the standard oil per stage; oil sumps up to 30 l — see table 21.1
Stages3 stages
Methods20·21
Petrol engines
Revitalizant gel for petrol engines

Revitalizant gel for petrol engines

Four-stroke petrol engines with an oil system up to 30 l.

Doseby oil sump volume, table 22.1
Stages3 stages
Methods22
Engine cylinders, deep wear
Revitalizant gel for cylinder restoration

Revitalizant gel for cylinder restoration

Engine cylinders with heavy wear or surface damage deeper than 0.15 mm — applied to the bore before the main treatment.

Dose25 ml per 1 l of cylinder displacement
Stagessingle dose, before the main treatment
Methods19·20·21·22
Fuel systems · injection pumps
Revitalizant gel for fuel systems

Revitalizant gel for fuel systems

Fuel systems of diesel and petrol engines, injection pumps.

Doseby engine displacement, tables 24.1 (diesel) and 24.2 (petrol)
Stages1 stage
Methods20·21·22·24
Automatic transmissions
Revitalizant gel for automatic transmissions

Revitalizant gel for automatic transmissions

Automatic transmissions. Compatible with Dexron, Mercon, Mopar ATF, CVT.

Doseby system volume, table 6.1
Stagessingle dose
Methods6
Friction pairs · joints
XADO “Restorative” grease

XADO “Restorative” grease

Bearing assemblies on consistent grease, ball joints and friction pairs — where there is no oil bath to dose a gel into.

Dosecomplete replacement of the standard grease in the bearings
Stagessingle dose
Methods3
Two-stroke engines
XADO revitalizant gel for household and power equipment

XADO revitalizant gel for household and power equipment

Two-stroke engines of household and power equipment — both premix and separate lubrication systems.

Doseone sachet into a full fuel tank or into the oil filler; double the dose when wear is heavy
Stagessingle dose
Methods23
Power steering
XADO EX120 for power steering

XADO EX120 for power steering

Power steering and hydraulic equipment of vehicles. Replaces the automotive power-steering gel named in methodology 8.

Doseper the XADO instruction — 1–3 tubes of 9.0 ml per reservoir
Stages1–3 stages, by degree of wear
Methods8

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Preparation before treatment

The instruction requires the gel to go into a clean system and the first measurement to be taken on a decarbonised engine. The compounds in this section prepare the system before treatment and do not replace it.

Decarbonising before treatment
XADO RED ANTICARBON

XADO RED ANTICARBON

Decarbonising the piston rings before treatment. Replaces the VERYLUBE “Anticoks” named in the instruction. 320 ml aerosol.

Doseper the XADO instruction — 1–4 tubes of 10.0 ml per cylinder; the actual dose from the aerosol can follows the label instructions.
Stagessingle dose, before the “before” measurements
Methods20·21·22·23

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Oil system flush
XADO RED FLUSH

XADO RED FLUSH

Flushing the oil system before treatment: the gel is introduced into the flushed system. Replaces the VitaFlush cleaner named in the instruction.

Doseper the XADO instruction — 100.0 ml per 1 l of the standard oil
Stagessingle dose, before the oil change
Methods20·21·22

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Diesel fuel system
XADO RED CLEANER (diesel)

XADO RED CLEANER (diesel)

Diesel fuel system cleaner with a decarbonising effect. Replaces Verylube JET 100 and “DIESEL-LUX”, both discontinued. 250 ml bottle.

Doseper the XADO instruction — 250 ml per 50 l of fuel, or one 10 ml tube per 20 l
Stagessingle dose, before treating the fuel equipment
Methods20·21·24

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Petrol fuel system
XADO RED CLEANER (petrol)

XADO RED CLEANER (petrol)

Petrol fuel system cleaner with a decarbonising effect. Replaces “Benzobak” and Verylube SET 100, both discontinued. 250 ml bottle.

Doseper the XADO instruction — 250 ml per 50 l of petrol, or one 10.0 ml tube per 20 l
Stagessingle dose, before treating the fuel equipment
Methods22·24

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Ordering and documents

Ordering procedure

The quantity of compound is calculated from the oil bath volume and the number of stages under the component method: consumption rates and volume calculation. Supply is through an XADO dealer; the dealer contact is provided on request via Contacts.

Product documents

DocumentContent and link
TU U 24.6-25612000-002-2002 “XADO revitalizant compounds”specifications for the manufacture of the compounds of the series
Instructions for use IE-24.6-25612000-005-200824 methods and general provisions: Treatment methods
Test protocols of plants348 documents with scans of the originals: Case catalogue
Certificate of conformityon request: Contacts

Names of the technology in test reports of different years — “XADO compound”, “XADO technology”, “revitalizant”, “gel”: explanation on the page About the catalogue documents.

XADO Pilot Testing Programme

For enterprises

Chief engineers, mechanical, power and process engineers

Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

Submit a request

For service companies and partners

Equipment repair and commissioning, vibration diagnostics, technical consultants

Technology deployment programme

  • pilot treatment on the customer's equipment: materials free of charge;
  • 24 treatment procedures by assembly type, dose approved by a XADO engineer;
  • test database for work with the customer: 348 reports, 239 cases from 18 countries;
  • authorised partner status for technology deployment and special terms of cooperation.

Become a partner

XADO Pilot Testing Programme

Application submitted by

Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

After the application, a XADO engineer will agree the units and the list of measurements with you.