EN
PRODUCTION CASE|COMPRESSOR EQUIPMENT|RECIPROCATING COMPRESSOR

IE B059RECORD OF MEASUREMENTS BEFORE AND AFTER TREATMENT · CONTRACT No. 79 OF 10.08.2000

KT-6 compressor: higher output, lower oil consumption

The compressor reached operating pressure faster, oil consumption decreased. 15.4 % — compressor output, pump-up to 7.9 atm; 20 % — compressor oil consumption (2000).

Rogan Company LLC, customer — director G. S. Tkachev  ·  contractor — XADO LLC, general director V. L. Zozulya

Kharkiv, Ukraine  ·  contract No. 79 of 10.08.2000 · post-treatment measurement 08.09.2000 · record 11.09.2000

PRODUCTXADO technology®restorative repair of the compressor under contract No. 79
OBJECT OF WORKKT-6 type compressorcustomer's unit · measurements before and after treatment
DOCUMENT TYPERecord of 11.09.2000
with signatures and stamps of both parties

Key result

↑15.4%
compressor output, pump-up to 7.9 atm
↓20%
compressor oil consumption
UNITWORK PERFORMEDMEASUREMENTS
KT-6 type compressorRestorative repair using XADO technology, contract No. 79 of 10.08.2000Before treatment and 08.09.2000 — after

Compressor operating parameters before and after treatment

PARAMETERBEFORE AND AFTERCHANGE
System pump-up time from 0 to 7.9 atm23 min 05 s → 20 min 00 soutput higher by 15.4 %
Oil consumptioncomparison before and after the repairreduction by 20 %

For the pump-up time row the record states an efficiency of 13.36 % — the reduction in time needed to reach working pressure.

What the record documents

Under contract No. 79 of 10.08.2000, XADO LLC specialists carried out a restorative repair of a KT-6 type compressor using XADO technology. The check measurement of 08.09.2000 was made with the same plant instruments as the measurement before the work: the time for the system to reach the working pressure of 7.9 atm fell from 23 min 05 s to 20 min 00 s. That is 15.4 % of added output — over a shift the compressor delivers appreciably more air for the same running time. The second result is a 20 % reduction in oil consumption: in a reciprocating compressor oil burn-off is directly linked to the condition of the cylinder-piston group, and its drop indicates restored sealing — the same cause behind the increased delivery. The result was accepted by a record bearing the signatures and stamps of both parties.

Current equivalent

Revitalizant gel for compressors and bearings →

Piston, screw and centrifugal compressors; rolling and sliding bearings running in an oil bath; machine-tool spindle units and slideways.

How such units are treated: Compressor

Method for this machine: KT-6 Compressor

Limits of this report: The results relate to the KT-6 type compressor operated by Rogan Company LLC; on other units and duty cycles the figures may differ. The measurements and the record were drawn up jointly by the customer and the contractor, XADO LLC.

Request a pilot for this unit

XADO Pilot Testing Programme

Application submitted by

Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

After the application, a XADO engineer will agree the units and the list of measurements with you.