EN
PRODUCTION CASE|INDUSTRIAL PLANT|ELECTRIC MOTOR · BEARINGS

IE A128PLANT PROTOCOL · 20 DAYS OF OPERATION AFTER TREATMENT

Vacuum pump electric motor: bearing treatment reduced the current draw

Current of the treated motor dropped, current of the untreated units stayed the same. 10.48 % — motor current draw, 28–30 → 25–27 A (2004).

Brilyant AD, Sofia  ·  the protocol was signed by the head of the Power Engineering department Eng. Iv. Kolev and power engineer Eng. Iv. Shingarov  ·  treatment performed by the distributor MAY OOD

Brilyant AD, Sofia, Bulgaria  ·  protocol issued in Plovdiv on 3 February 2004

PRODUCTTreatment with XADO technologyapplied to the electric motor bearings; the unit was not taken out of service
TEST OBJECTVacuum pump electric motorrated 22 kW · current measured on all three supply phases
DOCUMENT TYPEPlant protocol
with signatures and stamp

Key results

↓10.48%
motor current draw,28–30 → 25–27 A
on the untreated units the current did not change over the same 20 days
UNITCONDITION AT START OF PERIODWHAT WAS MEASURED
Vacuum pump electric motor, 22 kW, bearings treatedPhase currents 30 / 28 / 28 ACurrent on the three supply phases at the start of the period and again after 20 days of operation
Units of the same plant left untreated — control groupPhase currents 30 / 28 / 28 AThe same over the same period; the protocol does not state the size of the group

Phase currents: treated motor and control group

PHASESTART OF PERIODAFTER 20 DAYS, TREATEDAFTER 20 DAYS, UNTREATED
I30 A27 A30 A
II28 A25 A28 A
III28 A25 A28 A

Measurements were taken on equipment in service; the protocol does not name the instrument. The right-hand column covers the units that were not treated: their current did not change over the period.

Conclusion of the plant commission

The Brilyant AD protocol, signed by the head of the Power Engineering department and the plant power engineer, states verbatim: “the measurements taken show that consumption has fallen by 10.48 %, which in turn will lead to lower electricity costs and a longer bearing service life”. The treatment was applied to the bearings of a running vacuum pump electric motor rated 22 kW, and the repeat measurement was made after 20 days of operation. The same table in the protocol contains a row for the units that were not treated: their current over the same period remained unchanged — 30 / 28 / 28 A across the three phases.

Current equivalent

Revitalizant gel for compressors and bearings →

Piston, screw and centrifugal compressors; rolling and sliding bearings running in an oil bath; machine-tool spindle units and slideways.

How such units are treated: Bearings

About this result: Power consumption

Limits of this report: The results relate to a 22 kW vacuum pump electric motor at the Brilyant AD site in Sofia after 20 days of operation following bearing treatment; on other equipment and under other operating modes the figures may differ.

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Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

After the application, a XADO engineer will agree the units and the list of measurements with you.