IE A121WORK ACCEPTANCE CERTIFICATE WITH MEASUREMENT REPORT
Turbocompressor K-500-61-1: vibration down, oil pump holds pressure again
Bearing vibration decreased across the whole unit, lubrication system pressure rose. 30–60 % — vibration displacement of the unit bearings, 5–45 → 4–17 µm; 12.2 % — main oil pump pressure, 4.9 → 5.5 atm (1999).
with measurement report (annex No. 1)
Key results
| UNIT ASSEMBLY | MEASUREMENT POINTS | WHAT WAS MEASURED |
|---|---|---|
| Compressor K-500-61-1 | 1, 2 | Vibration displacement in three directions |
| Gearbox, pinion gears | 3, 4 | Vibration displacement in three directions |
| Gearbox, bull gear | 5, 6 | Vibration displacement in three directions, noise level |
| Electric motor | 7, 8 | Vibration displacement in three directions |
| Main oil pump | MOP | Vibration displacement, lubrication system pressure |
Vibration displacement by unit assembly, µm: before treatment → after 439 hours of operation
| MEASUREMENT POINT · ASSEMBLY | VERTICAL | TRANSVERSE | AXIAL |
|---|---|---|---|
| 1 · compressor | 11 → 6 | 9 → 4 | 13 → 6 |
| 2 · compressor | 16 → 9.5 | 8 → 6 | 24 → 15 |
| 3 · gearbox, pinion gears | 22 → 4 | 10 → 7 | 32 → 15 |
| 4 · gearbox, pinion gears | 10 → 7 | 13 → 6 | 32 → 15 |
| 5 · gearbox, bull gear | 5 → 7 | 5 → 6 | 9 → 8 |
| 6 · gearbox, bull gear | 10 → 5 | 8 → 8 | 8 → 8 |
| 7 · electric motor | 12 → 4 | 9 → 5 | 40 → 16 |
| 8 · electric motor | 9 → 5 | 10 → 8.5 | 23 → 17 |
| MOP · main oil pump | 45 → 4 | 30 → 5 | 35 → 6 |
Measurements were taken and certified by the customer's compressor station personnel. The card above shows the typical reduction range across 27 measurement points.
Main oil pump: lubrication system pressure
| PARAMETER | BEFORE TREATMENT | AFTER THREE STAGES |
|---|---|---|
| Pressure delivered by the main oil pump | 4.9 atm | 5.5 atm |
At each of the three treatment stages the pressure rose by 0.2 atm within 40–50 minutes after the compound was introduced — the response repeated three times.
Noise level at the compressor station, dB
| MEASUREMENT POINT | BEFORE TREATMENT | AFTER 439 H OF OPERATION |
|---|---|---|
| Point 3′ on the measurement diagram | 97 dB | 95 dB |
| Point 5′ on the measurement diagram | 97 dB | 96 dB |
Brüel & Kjær type 2203 sound level meter; the measurement points are marked on the diagram in annex No. 1 to the report.
Conclusion of the work acceptance certificate
Current equivalent
- Revitalizant gel for compressors and bearingsCompressors · bearings · spindles
- Revitalizant gel for gearboxesGearboxes · transmissions · gear drives
- Revitalizant gel for hydraulic systemsHydraulics · pumps · hydraulic motors
How such units are treated:
About this result:
Limits of this report: The results relate to the K-500-61-1 turbocompressor at the compressor station of State Enterprise “Malyshev Plant”; on other equipment and under other operating conditions the figures may differ. RVS is an obsolete XADO designation for zero-generation compounds; the current product generation is revitalizants.