IE C007TESTING AT A WORKING PLANT, JUNE—SEPTEMBER 2003
Air compressor: higher output, lower oil consumption
The receiver filled faster, oil consumption dropped, compressor output rose. 90 s — time to fill the receiver to working pressure, 3 min 40 s → 2 min 10 s; 4× — compressor oil consumption, 40 → ~10 ml/h (2003).
for compressorsthree-stage treatment, without disassembly and without an oil change
OJSC Vladivostok Meat Processing Plant
Key results
| EQUIPMENT | CONDITION AT THE START OF TESTING | WHAT WAS MEASURED |
|---|---|---|
| Plant air compressor | In service, crankcase volume 10.5 l, oil consumption 40 ml/h | Time to fill the receiver to working pressure, oil consumption, electricity draw under load |
Measurements before treatment and after three months of operation — air compressor
| PARAMETER | BEFORE TREATMENT | AFTER 3 MONTHS OF OPERATION |
|---|---|---|
| Time to fill the receiver to working pressure | 3 min 40 s | 2 min 10 s |
| Oil consumption (crankcase volume 10.5 l) | 40 ml/h | ~10 ml/h |
| Electricity draw under load (380 V, 38 A) | 20 kW | 20 kW, unchanged |
The power drawn under load did not change — the electricity saving comes from the shorter time the compressor runs under load.
Report conclusions
Current equivalent
Revitalizant gel for compressors and bearings →
Piston, screw and centrifugal compressors; rolling and sliding bearings running in an oil bath; machine-tool spindle units and slideways.
How such units are treated:
Limits of this report: The results relate to the air compressor of OJSC Vladivostok Meat Processing Plant and to its operating regime; on other equipment and under a different load the figures may differ. The payback period is quoted as given in the report, which was co-signed by the XADO Corporation representative office that performed the treatment.