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PRODUCTION CASE|MECHANICAL ENGINEERING · ROAD TRANSPORT|ENGINE · CYLINDER-PISTON GROUP

IE A106TEST REPORT OF SE “ZAVOD UB I VT” · 11 SEPTEMBER 2000

GAZ-53: compression rose in every engine cylinder with no teardown

Compression rose in all cylinders, the weakest ones came up to the rest, sealing was restored. 10–27.8 % — compression by cylinder, 9.0–10.5 → 10.5–12.0 (2000).

SE “Zavod UB i VT”, Sumy — a subsidiary of OJSC “Sumy Machine-Building Science and Production Association named after M. V. Frunze”  ·  approved by chief engineer B. A. Korolev

Sumy, Ukraine  ·  report dated 11 September 2000

PRODUCTXADO compoundengine treatment by XADO technology, through the oil system
TEST OBJECTGAZ-53 vehiclereg. no. 42-32 SUN · internal combustion engine, eight cylinders
DOCUMENT TYPECompany test report
with signatures and stamp

Key result

↑10–27.8%
compression by cylinder,9.0–10.5 → 10.5–12.0
EQUIPMENTTREATED UNITWHAT WAS MEASURED
GAZ-53 vehicle, reg. no. 42-32 SUNInternal combustion engine, eight cylindersCompression in each cylinder — before and after treatment

Compression in the eight cylinders — before and after treatment

CYLINDERBEFORE TREATMENTAFTER TREATMENTCHANGE
19.510.5+10.5%
210.011.0+10.0%
39.511.0+15.8%
410.011.0+10.0%
510.512.0+14.3%
69.511.5+21.1%
79.011.0+22.2%
89.011.5+27.8%

The unit of compression is not stated in the report — the values are given exactly as recorded by the company's commission.

What follows from this

Treatment by XADO technology is performed through the oil system — the engine was neither dismantled nor removed from the vehicle. The company's commission measured compression in each of the eight cylinders before and after treatment: it rose in all eight, a gain of 10–28%. The largest gains came from the two weakest cylinders — 9.0 → 11.0 and 9.0 → 11.5: the metal-ceramic layer is self-regulating with load and builds up where wear is greater. Higher compression means restored sealing of the cylinder-piston group, and with it power and fuel consumption. Compression cannot rise above the nominal value set by the engine manufacturer, so bringing the worn cylinders up to the level of the rest is the limit of what is achievable. The report was approved by the chief engineer of SE “Zavod UB i VT” and signed by the chief mechanical engineer of XADO, the leading engineer of the PES service and the vehicle's driver.

Current equivalent

How such units are treated: Petrol engineCylinder-piston group

About this result: Compression

Limits of this report: The results relate to the engine of the GAZ-53 vehicle (reg. no. 42-32 SUN) and to the measurement conditions recorded in the report; on other equipment the figures may differ.

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Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

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