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PRODUCTION CASE|MECHANICAL ENGINEERING|COMPRESSOR · PNEUMATIC SYSTEM

IE B016COMPRESSOR TREATMENT REPORT · 27 JUNE 2007

KT6-U2 compressor: faster pressure build-up, oil stays in the system

Working pressure built up faster, oil leakage into the receiver decreased. 31 % — compressor output, pressure reached in 2 min 28 s → 1 min 53 s; 5× — oil loss into the receiver, 1 l → 200 ml per shift (2007).

West Siberian Regional Centre “Permskie Mashzavody”, Kungur branch  ·  branch director M. A. Spirin · mechanic V. N. Semerikov · machine repair fitters I. E. Yashin, V. V. Razdyakonov

Russia  ·  observation period 25.04–27.06.2007 · report dated 27.06.2007, signatures and stamps

PRODUCTXADO revitalizant gelfor compressors and bearings · instructions for use No. IE 24.6-2562000-005-2004
TREATED UNITKT6-U2 compressorunit in regular service · no disassembly of components
DOCUMENT TYPECompressor treatment report
with annex
approved by the branch director and the XADO concern

Key results

↑31%
compressor output, pressure reached in2 min 28 s → 1 min 53 s
↓5×
oil loss into the receiver,1 l → 200 ml per shift
EQUIPMENTCONDITION AT THE START OF THE TRIALWHAT WAS MEASURED
KT6-U2 compressorIncreased noise in operation; oil escaped into the receiver; working pressure was reached in 2 min 28 sTime to reach working pressure, oil loss into the receiver

KT6-U2 compressor — measurements before and after treatment

PARAMETERBEFORE TREATMENT · 25.04.2007AFTER TREATMENT · 27.06.2007
Time to reach working pressure2 min 28 s1 min 53 s
Oil loss into the receiver1 l per shift200 ml per shift

The report states the pressure result as a 24 % gain in output — measured by the reduction in time; converted to output this is 31 %.

Committee conclusion

Before the treatment the committee recorded a worn unit: increased noise in operation, oil escaping into the receiver, working pressure reached in 2 min 28 s. The revitalizant gel was introduced with the compressor running, without disassembly of components. After two months of operation the pressure was reached in 1 min 53 s, and oil loss into the receiver fell from 1 l to 200 ml per shift. The committee of the Kungur branch of WSRC “Permskie Mashzavody” and the representative of the XADO concern recorded in the report: “The compressor treatment demonstrated the high effectiveness of XADO products. In order to extend the compressor service life, further improve its parameters and save lubricants and electric power, it is advisable to use XADO compressor oil”.

Current equivalent

Revitalizant gel for compressors and bearings →

Piston, screw and centrifugal compressors; rolling and sliding bearings running in an oil bath; machine-tool spindle units and slideways.

How such units are treated: Compressor

Method for this machine: KT-6 Compressor

Limits of this report: The results relate to the KT6-U2 compressor of the Kungur branch of WSRC “Permskie Mashzavody” and to its operating conditions; on other units and duty cycles the figures may differ. The treatment was performed by a representative of the XADO concern.

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XADO Pilot Testing Programme

Application submitted by

Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

After the application, a XADO engineer will agree the units and the list of measurements with you.