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CUSTOMER TESTIMONIAL|CONSTRUCTION|HOIST REDUCERS

IE C006OPERATOR TESTIMONIAL LETTER WITH A TABLE OF MEASUREMENTS

ALIMAK 27/37 hoist: reducer vibration and heating cut without disassembly

Vibration of both drive gearboxes dropped, the lower gearbox housing ran cooler. 56–83 % — upper reducer vibration, two points, 500 h; 9–30 % — lower reducer vibration, two points, 500 h; 10 °C — lower reducer temperature, 50 → 40 °C (2004).

DALCANADA Ltd, Canada  ·  signed by: Joe Bouchard, Vice President of Manufacturing Operations and Technology

Canada  ·  measurements 15.01–11.02.2004  ·  letter dated 23.02.2004

PRODUCTXADO gel for reducers9 ml per 2 l of synthetic gear oil
TREATED UNITDrive of the ALIMAK 27/37 goods-and-passenger hoisttwo angular worm reducers on a common rack · rated load 6000 lb
DOCUMENT TYPEOperator testimonial letter
with a table of its own measurements

Key results

↓56–83%
upper reducer vibration, two points, 500 h
↓9–30%
lower reducer vibration, two points, 500 h
↓10°C
lower reducer temperature,50 → 40 °C
EQUIPMENTCONDITION AT THE START OF THE TRIALWHAT WAS MEASURED
Upper drive reducerRan noisily and with vibrationVibration at two points, housing temperature
Lower drive reducerRan in parallel on the same rackVibration at two points, housing temperature

Reducer vibration — change against the baseline measurement

UNITMEASURING POINTAFTER 100 HAFTER 500 H
Upper reducerPoint 1−82.5 %−82.5 %
Upper reducerPoint 2−64.4 %−55.6 %
Lower reducerPoint 1−10.0 %−30.0 %
Lower reducerPoint 2−18.8 %−9.4 %

The vibration scale and the measuring instrument are not named in the document, therefore only the relative change against the pre-treatment measurement is given.

Reducer housing temperature

UNITBEFORE TREATMENTAFTER 100 HAFTER 500 H
Upper reducer54 °C55 °C47 °C
Lower reducer50 °C49 °C40 °C
Ambient air0 °C−1 °C−3 °C

Housing and ambient air temperatures were recorded in the same measurement session on 15.01, 20.01 and 11.02.2004.

Operator's conclusion

XADO was approached because of a fault: before treatment the upper drive reducer ran noisily and with vibration. The hoist was neither disassembled nor taken out of service — 9 ml of gel were added to the oil and the measurements were taken while running after 100 and 500 hours of operation. The conclusion of the DALCANADA Ltd letter: “We are convinced that, thanks to the treatment with XADO technology, the noise and vibration level in the gearbox has decreased considerably. By reducing the vibration in the upper reducer, we also managed to reduce the vibration in the lower reducer.” The same letter notes a side effect — slight heating of the upper gearbox. By 500 hours of operation the effect held on both drive reducers.

Current equivalent

Revitalizant gel for gearboxes →

Industrial gearboxes, final and central drives, truck and tractor gearboxes, open gear and chain drives.

How such units are treated: Reduction gearbox

About this result: VibrationTemperature

Limits of this report: The results refer to the worm drive reducers of the ALIMAK 27/37 construction hoist and to the stated operating mode; under other conditions the figures may differ. The document is an operator testimonial letter with a table of its own measurements, not a test report.

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Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

After the application, a XADO engineer will agree the units and the list of measurements with you.