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COMMISSION REPORT|RAILWAY|LOCOMOTIVE · COMPRESSOR

IE A062COMMISSION REPORT OF THE BULGARIAN STATE RAILWAYS

Locomotive 45-185 compressor: faster charging, lower current

The compressor again pressurized the system faster, motor current dropped across all modes. 33 % — time to charge the air system from 7 to 8 atm, 37 → 25 s; 6.1–12.7 % — compressor motor current, 80–118 → 74–103 A (2003).

BDZh EAD, Sofia — Locomotive Management Division, Plovdiv  ·  commission appointed by BDZh Central Administration order No. 031  ·  chairman: Eng. Plamen Yordanov, chief repair specialist

Plovdiv, Bulgaria  ·  report dated 01.11.2003  ·  repeat measurements after 20 800 km of locomotive service

PRODUCTXADO revitalizanttreatment of locomotive air compressors during lifting overhaul
TEST OBJECTAir compressor,
locomotive 45-185
operating parameters recorded on compressor No. 2
DOCUMENT TYPECommission report,
BDZh EAD, Sofia

Key results

↓33%
time to charge the air system from 7 to 8 atm,37 → 25 s
↓6.1–12.7%
compressor motor current,80–118 → 74–103 A
EQUIPMENT AND UNITMILEAGE AFTER TREATMENTWHAT WAS MEASURED
Locomotive 45-185, air compressor No. 220 800 kmTime to charge the air system from 7 to 8 atm; motor current at start-up, after 5 s of running and before shutdown

Air compressor No. 2 — before treatment and after 20 800 km of service

PARAMETERBEFORE TREATMENTAFTER SERVICECHANGE
Time to charge the air system from 7 to 8 atm37 s25 s−12 s · 33 %
Motor start-up current118 A103 A−15 A · 12.7 %
Current after 5 s of running80 A74 A−6 A · 7.5 %
Current before shutdown98 A92 A−6 A · 6.1 %

All measurements were taken by the commission of the enterprise on compressor No. 2 of locomotive 45-185, in one and the same operating mode before the treatment and after the service run.

Commission conclusion

The commission of the Locomotive Management Division of BDZh EAD recorded: “Based on the measurements it was established that the current dropped by 9 A on average, and the air system charging time was reduced by 12 s (or by 33 %)”. The repeat measurements were taken on the same compressor and in the same operating mode, but already after 20 800 km of locomotive service — the effect holds under line duty, not merely right after the treatment. The shorter charging time means restored compressor output: the cylinder-piston group holds air again, and the same work is done in two-thirds of the former time. The current fell at all three points of the cycle — at start-up, under load and before shutdown — that is, the motor overcomes less friction resistance in the unit. Both quantities by which a depot judges the condition of a compressor have returned to working values.

Current equivalent

Revitalizant gel for compressors and bearings →

Piston, screw and centrifugal compressors; rolling and sliding bearings running in an oil bath; machine-tool spindle units and slideways.

How such units are treated: Compressor

About this result: Power consumption

Limits of this report: The results refer to the air compressor of locomotive 45-185 of BDZh EAD and to its operating conditions; on other equipment and in other modes the figures may differ.

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