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TECHNICAL REPORT|ROAD TRANSPORT|DIESEL ENGINE · CYLINDER-PISTON GROUP

IE B027TECHNICAL REPORT ON MEASUREMENTS BEFORE AND AFTER TREATMENT

SCANIA 143H-420 diesel: compression rose and evened out, no teardown

Cylinder compression increased and evened out, oil pressure at warmed-up idle rose. 4–24.8 % — compression across the eight cylinders, 21–26 → 24–26.3 atm; a gain in 8 of 9 measurements; in one, compression fell; 15 % — oil pressure at warmed-up idle, 4.0 → 4.6 kgf/cm² (2004).

Vityaz LLC, Zaporizhzhia, Ukraine  ·  treatment by XADO technology — XADO LLC, Zaporizhzhia  ·  contract No. 01/2004 of 28.01.2004, annex No. 5

Zaporizhzhia, Ukraine  ·  work carried out 30.01–11.03.2004 · control measurement after 5200 km of running

PRODUCTTreatment by XADO technologythe formulation is added to a running engine, without teardown
TREATED OBJECTLong-haul tractor unit
SCANIA 143H-420
DSC-1408 diesel, 8 cylinders · reg. No. 083-66 HP
DOCUMENT TYPETechnical report on measurements
before and after treatment
signatures and stamps of the customer and the contractor, 11.03.2004

Key results

↑4–24.8%
compression across the eight cylinders,21–26 → 24–26.3 atm; a gain in 8 of 9 measurements; in one, compression fell
↑15%
oil pressure at warmed-up idle,4.0 → 4.6 kgf/cm²
compression evened out across the cylinders
EQUIPMENTMILEAGE AT TEST STARTWHAT WAS MEASURED
SCANIA 143H-420, DSC-1408 diesel, 8 cylinders658,120 kmCompression in each of the eight cylinders; pressure in the engine lubrication system

Compression by cylinder — before treatment and after 5200 km

CYLINDERBEFORE TREATMENT, ATMAFTER 5200 KM, ATMCHANGE, ATM
124.525.7+1.2
22526.3+1.3
322.526+3.5
42126.2+5.2
52526+1.0
62324.3+1.3
72425+1.0
82624−2.0
Engine average23.925.4+1.6
Spread (max − min)5.02.3−2.7

The largest gain came in the weakest cylinder: 21 → 26.2 atm. Compression does not rise above the factory nominal, so bringing all cylinders into one band is the limit of what is achievable.

Pressure in the engine lubrication system

PARAMETERBEFORE TREATMENTAFTER 5200 KM
Maximum pressure, kgf/cm²7.07.0
Idle, start of warm-up, kgf/cm²5.25.2
Idle, after 15 min of warm-up, kgf/cm²4.04.6
Pressure drop over warm-up, kgf/cm²1.20.6

Measurements taken with a mechanical gauge; the warm-up mode was identical before and after — 15 min at idle.

What the report recorded

The technical report of 11.03.2004 states: “As a result of the treatment there occurred an increase and evening-out of compression across the cylinders, a reduction of the oil pressure drop during warm-up” — the wording is quoted verbatim. By the time of treatment the tractor unit had covered 658,120 km, and the cylinders had drifted apart: the weakest gave 21 atm against 26 in the strongest. After 5200 km of ordinary trips all eight fell into the band 24–26.3 atm, the spread narrowed from 5.0 to 2.3 atm, and mean compression rose by 6.5 %. Compression physically cannot go above the nominal, so bringing all cylinders into one band is the maximum that restored cylinder-piston group sealing can deliver. The lubrication system showed the same picture: over 15 minutes of warm-up at idle the pressure now falls only to 4.6 kgf/cm², whereas before the treatment it went down to 4.0. The engine was never taken apart.

Current equivalent

How such units are treated: Diesel engineCylinder-piston group

About this result: CompressionOil pressure

Limits of this report: The results relate to the DSC-1408 diesel of a SCANIA 143H-420 long-haul tractor unit with more than 650 thousand km on the odometer; on other equipment and with components in a different condition the figures may differ.

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