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IN-SERVICE CASE|RIVER FLEET|MARINE DIESELS

IE S021REPORT BY SE “UKRVODPUT” · JULY 2001

Marine diesel 6ChN 18/22: compression and oil pressure rose in service

Compression rose in all cylinders, fuel consumption under load dropped, oil pressure rose. 19.3–37.2 % — cylinder compression, 22.6–24.8 → 29.0–31.0 kgf/cm²; 11.6 % — fuel consumption under load, 21.5 → 19.0 kg/h; 21.4 % — oil pressure at 750 rpm, 2.8 → 3.4 kgf/cm² (2001).

SE “Ukrvodput”, marine facilities service  ·  treatment carried out by PKP “Serna”; the report is signed by the head of the marine facilities service and approved by the deputy head of the enterprise

Ukraine  ·  contract No. 2 of 04.07.2001  ·  monitored up to 500 hours of operation

PRODUCTXADO RVSrepair-and-restoration compounds of the XADO technology · treatment without engine disassembly
TEST OBJECTMarine diesel 6ChN 18/22dredger DN “E. Kolodochka”, six cylinders · measurements before treatment and after 100 and 500 hours of operation
DOCUMENT TYPEEnterprise report
with signatures and stamps

What the commission recorded after 500 hours

↑19.3–37.2%
cylinder compression,22.6–24.8 → 29.0–31.0 kgf/cm²
↓11.6%
fuel consumption under load,21.5 → 19.0 kg/h
↑21.4%
oil pressure at 750 rpm,2.8 → 3.4 kgf/cm²
VESSEL · ENGINECHECK AFTER TREATMENTWHAT WAS MEASURED
dredger DN “E. Kolodochka” · 6ChN 18/22, six cylindersafter 100 and 500 h of operationcompression by cylinder, oil pressure, fuel consumption under load

How the effect grew on the “E. Kolodochka” — 6ChN 18/22, all six cylinders

CYLINDERBEFORE TREATMENTAFTER 100 HOURSAFTER 500 HOURS
Cylinder 124.326.029.0
Cylinder 224.026.030.0
Cylinder 324.328.031.0
Cylinder 424.828.031.0
Cylinder 522.624.031.0
Cylinder 624.024.030.0
Engine average24.026.030.3

The values are cylinder pressures, kgf/cm². The weakest cylinder before treatment (22.6) gained the most and reached the level of the best ones.

Fuel consumption

MEASURING POINTBEFORE TREATMENTAFTER TREATMENTCHANGE
“E. Kolodochka”, 750 rpm, load on the generator21.5 kg/h19.0 kg/h−11.6 %

Consumption was taken by timing the engine on a measured portion of fuel: more time on the same portion means lower consumption.

Oil pressure in the lubrication system

MEASURING POINTBEFORE TREATMENTAFTER TREATMENTCHANGE
“E. Kolodochka”, 750 rpm, oil at 65 °C2.83.4+21.4 %

Values in kgf/cm², measured at an oil temperature of 65 °C.

Conclusion of the enterprise commission

After 500 hours of operation the commission of SE “Ukrvodput” recorded a pressure rise in all six cylinders of the 6ChN 18/22 diesel: 22.6–24.8 → 29.0–31.0 kgf/cm², with the cylinder that had been weakest before treatment gaining the most and reaching the level of the best ones. The restored tightness of the cylinder-piston group produced fuel savings under load, and the restored clearances in the lubrication system raised the oil pressure. The engine was not disassembled and ran under its own power. The commission also noted lower engine noise and vibration and easier starting. Conclusion of the report: “The results of applying XADO technology for the restoration of marine engines in service instead of conventional restoration repair are to be considered positive.”

Current equivalent

How such units are treated: Diesel engineCylinder-piston group

About this result: Clearances and backlashOil pressureCompressionFuel consumption

Method for this machine: Marine diesel engine

Limits of this report: The results relate to the marine diesel 6ChN 18/22 treated in service; with other engines and conditions the figures may differ. RVS is an obsolete XADO designation, the zero-generation compounds; the current product generation is revitalizants.

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Application submitted by

Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

After the application, a XADO engineer will agree the units and the list of measurements with you.