EN
TEST REPORT|RAILWAY|LOCOMOTIVE · COMPRESSOR

IE B063COMMISSION REPORT OF 09.07.2003

Locomotive 44 compressor: faster air charging, gains grew with mileage

The compressor began building up pressure faster, noise and vibration dropped, the effect grew with mileage. 40 % — compressor output, charging time 28 → 20 s (2003).

ZhP Traktsiya Lokomotivi — Sofia (PZhPTL-Sofia)  ·  commission: eng. I. Petrov, head of REL; eng. Vasko Todorov, head of the “Podgotvitelen” shop; “MAY” OOD — treatment contractor

Sofia, Bulgaria  ·  monitoring 05.02–09.07.2003, measurements up to 70 000 km of mileage after treatment

PRODUCT“XADO technology”treatment in operating mode, without disassembling the compressor
TEST OBJECTCompressor No. 1 of locomotive 44-089.0measured value — time to raise reservoir pressure from 7 to 8 atm
DOCUMENT TYPECommission report
PZhPTL-Sofia and “MAY” OOD

Key result

↑40%
compressor output, charging time28 → 20 s
EQUIPMENTMILEAGE AFTER TREATMENTWHAT WAS MEASURED
Locomotive 44-089.0, compressor No. 118 000 · 50 000 · 70 000 kmTime to raise reservoir pressure from 7 to 8 atm; compressor noise and vibration

Time to raise pressure from 7 to 8 atm — by mileage after treatment

MEASUREMENTCHARGING TIMEVS. INITIAL
Before treatment28 s—
18 000 km after treatment26 s−2 s
50 000 km after treatment23 s−5 s
70 000 km after treatment20 s−8 s

The measurements were taken on locomotive 44-089.0 in operating mode; the compressor was treated without disassembly.

Commission findings

Monitoring covered 70 000 km of mileage after the treatment, and the charging time shortened from one measurement to the next: 28 → 26 → 23 → 20 s. The commission of PZhPTL-Sofia and “MAY” OOD recorded: 1. As a result of the treatment, the time to raise pressure from 7 to 8 atm decreased by 28 % — down to 20 s. 2. Compressor noise and vibration decreased significantly. 3. The treatment is carried out in operating mode and without disassembling the compressor. Conclusion of the commission: from a technical standpoint, the use of XADO technology on the compressors of series 40-00 locomotives is expedient; it was proposed to treat the auxiliary compressor of a series 40.00 locomotive.

Current equivalent

Revitalizant gel for compressors and bearings →

Piston, screw and centrifugal compressors; rolling and sliding bearings running in an oil bath; machine-tool spindle units and slideways.

How such units are treated: Compressor

About this result: Vibration

Limits of this report: The results relate to the compressor of a series 44 locomotive under the operating conditions of ZhP Traktsiya Lokomotivi — Sofia; under other conditions the figures may differ. The treatment was performed by the distributor “MAY” OOD, which signed the report alongside the enterprise.

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Pilot treatment on the enterprise's equipment

  • any oil- or grease-lubricated assemblies: gearboxes, engines, compressors, bearings and others;
  • treatment within the regular operating cycle, without halting production;
  • instrumental measurements before and after: vibration, temperature, power consumption or current;
  • procedure for the specific assembly, dose calculation and support from a XADO engineer.

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